Simulation of thermal barrier coating spallation induced by the initiation/growth/coalescence of internal crack and interfacial crack based on a real image model

In the furnace cycle test, the growth of oxide film leads to the propagation and coalescence of multiple cracks near the interface, which should be responsible for the spallation of thermal barrier coatings (TBCs). A TBC model with real interface morphology is created, and the near-interface large pore is retained. The purpose of this work is to clarify the mechanism of TBC spallation caused by successive initiation, propagation, and linkage of cracks near the interface during thermal cycle. The dynamic growth of thermally grown oxide (TGO) is carried out by applying a stress-free strain. The crack nucleation and arbitrary path propagation in YSZ and TGO are simulated by the extended finite element method (XFEM). The debonding along the YSZ/TGO/BC interface is evaluated using a surface-based cohesive behavior. The large-scale pore in YSZ near the interface can initiate a new crack. The ceramic crack can propagate to the YSZ/TGO interface, which will accelerate the interfacial damage and debonding. For the TGO/BC interface, the normal compressive stress and small shear stress at the valley hinder the further crack propagation. The growth of YSZ crack and the formation of through-TGO crack are the main causes of TBC delamination. The accelerated BC oxidation increases the lateral growth strain of TGO, which will promote crack propagation and coalescence. The optimization design proposed in this work can provide another option for developing TBC with high durability.     

Community involvement critical for revitalization: Grass-roots initiative key to environmental remediation and restoration in the Great River (St. Lawrence River)

This paper describes the creation of an environmentally conscious community group, the Great River Network, and the role that it has played in the remediation and restoration process as part of one of the Great Lakes environmental programs. Community engagement was initiated in the region as part of the Remedial Action Plan for the Area of Concern at Cornwall/Akwesasne/Massena within the Upper St. Lawrence River. The community group formalised as a network representing 50+ organisations in response to perceived inadequacies in the agency of the community to respond to new environmental concerns outside of the scope of the existing programs. As a grass-roots initiative, the Great River Network has successfully completed remediation and restoration actions of significant value to the environment. These include a series of river clean ups (>42 tonnes of garbage removed), fish habitat restoration, and addressing shoreline erosion issues. Success has been achieved through partnering with a range of organisations, including Indigenous, non-profit, governmental, Conservation Authorities, businesses and industry partners. The action-oriented approach showcases how remediation and restoration led by, and embedded in, the community can result in true revitalization. A simplified framework for adaptive management practices for remediation and restoration efforts that lead to revitalization, including knowledge translation, is proposed. This case study highlights the transformational opportunities that remediation and restoration initiatives can bring. In this instance, the process is intensely local and cooperative and lays the foundation for moving towards a collective impact approach for the region.     

High-pressure synthesis,crystal structure,and physical properties of NaAlB14 single crystals

Pure NaAlB₁₄ single crystals were successfully synthesized directly from Na, Al, and B at high pressure and high temperature, different from the previously reported method, that is, synthesized from Na₂B₄O₇, Al, and B. The growth of NaAlB₁₄ single crystals was promoted by increasing the reaction temperature. The atomic structures of NaAlB₁₄ single crystal along the [100], [010], [001], and [021] axes were characterized by using a scanning transmission electron microscope. The Raman spectra of NaAlB₁₄ were investigated theoretically and experimentally, and they showed the expected oscillations of the covalent framework. In addition, photoluminescence spectra indicated that NaAlB₁₄ is a semiconductor luminescence material with red (1.68 eV) and near-infrared (1.50 and 1.36 eV) emission characteristics. The band structure revealed that NaAlB₁₄ is an indirect band gap semiconductor with a wide band gap of 2.22 eV.     

Degradation mechanism of high alumina refractory bricks by reaction with deposits in a rotary kiln for fluxed iron ore pellets production

The formed deposits wear out of refractory wall linings in the rotary kiln and may cause production disturbances. This study describes the chemical composition and mineralogical phase components at the deposit/refractory interface in the rotary kiln for fluxed iron ore pellets production. The main phases of refractory bricks are corundum and mullite, while the deposits mainly contain hematite and silicates. The main phases in the deposit/refractory brick contact zone are hematite, anorthite (CaAl₂Si₂O₈), mullite, corundum, and silicates. Moreover, the hematite phases in the deposit/brick interface averagely contain 6.98 wt% Al and 1.38 wt% Ti. The silicates in the contact zone contain higher aluminium content and lower iron content than the silicates in the deposits. Finally, the thermodynamic analysis indicates that the main phases in the deposits can react with the refractory to form Al₂Fe₂O₆, CaAl₂Si₂O₈, feldspar, and liquid phases lead to the degradation of bricks in the kiln during the iron ore pellets production.     

Large electrocaloric effect in two-step-SPS processed Pb(Sc0.25In0.25Nb0.25Ta0.25)O3 medium-entropy ceramics

Ferroelectric ceramic with a large electrocaloric (EC) effect at a very low electric field is very attractive in the next solid state refrigeration technology. In this work, two Pb(Sc_0.25In_0.25Nb_0.25Ta_0.25)O₃ (PSINT) medium-entropy ceramics were successfully synthesized by a spark plasma sintering (SPS) technology, including one-step-SPS processed and two-step-SPS processed samples. A large EC effect (△T ～ 0.85 K) with a high EC strength (△T/△E ～ 0.021 K cm/kV) around room temperature are obtained at a very low electric field (～40 kV/cm) in the two-step-SPS processed sample. Moreover, the working temperature range is very broad (～120 K), which can be responsible for the high relaxation degree of the dielectric peak. It can be believed that the PSINT medium-entropy ceramics can be promising candidates for application in the next-generation EC cooling devices.     

Preparation and pore-forming mechanism of MgO–Al2O3–CaO-based porous ceramics using phosphorus tailings

A simple strategy for preparing MgO–Al₂O₃–CaO-based porous ceramics (MACPC) with high strength and ultralow thermal conductivity has been proposed in this work based on the raw material of phosphorus tailings. The effects of phosphorus tailings content, carbon black addition and heat treatment temperature on the properties of MACPC were studied, and their pore-forming mechanism during sintering was revealed. The results showed that the main phase composition of MACPC was magnesia alumina spinel and calcium aluminate after sintering at 1225 °C. Furthermore, the MACPC exhibited excellent comprehensive properties when 60 wt% phosphorus tailings and 40 wt% alumina were added, whose apparent porosity was 62.8%, cold compressive strength was 14.8 MPa, and the thermal conductivity was 0.106 W/(m·K) at 800 °C. The synchronously enhanced strength and thermal insulation properties of MACPC were related to the formation of uniformly distributed micropores (<2 μm) and passages in the matrix, which originated from the decomposition of phosphorus tailings and the burnt out of carbon black during the sintering process. The preparation of MACPC with high temperature resistance and excellent mechanical and thermal insulation properties with the raw material of phosphorus tailings provided an effective method for the high-value utilization of phosphorus tailings.     

Orthorhombic to tetragonal polymorphic transformation of YTa3O9 and its inhibition through the design of high-entropy (Y0.2La0.2Ce0.2Nd0.2Gd0.2)Ta3O9

To explore the mechanism of phase transformation, YTa₃O₉ was prepared by an integrated one-step synthesis and sintering method at 1500 °C using Y₂O₃ and Ta₂O₅ powders as starting materials. High-temperature XRD patterns and Raman spectra showed that a phase transformation from orthorhombic to tetragonal took place in YTa₃O₉ through the bond length and angle changes at 300–400 °C, which caused a thermal conductivity rise. To inhibit the phase transformation, a high-entropy (Y_0.2La_0.2Ce_0.2Nd_0.2Gd_0.2)Ta₃O₉ (HE RETa₃O₉) was designed and synthesized at 1550 °C using the integrated solid-state synthesis and sintering method. In tetragonal structured HE RETa₃O₉, phase transformation was inhibited by the high-entropy effect. Furthermore, HE RETa₃O₉ exhibited low thermal conductivity, and its tendency to increase with temperature was alleviated (1.69 W/m·K, 1073 K). Good phase stability, low thermal conductivity and comparable fracture toughness to YSZ make HE RETa₃O₉ promising as a new thermal barrier coating material.     

Enhanced structural,electromagnetic and absorption features of CoSm ferrite-metamaterial absorbers through synergistic effects

Currently, materials with outstanding absorption abilities, such as thin size, better absorbing power, and light weight are the need of industry to resolve the electromagnetic issues. However, the research on optimizing the composition of the material, microstructure and the structure of the absorber are also the important factors for enhancing the absorption features. A metamaterial microwave absorber (MMA) based on nano ferrites with desirable absorption peaks is proposed and simulated. Sol-gel auto combustion route is used to prepare the nanosized Sm doped Co ferrite with Co_1+xSm_xFe_2-2xO₄ at x = 0.00, 0.03, 0.06, 0.09, respectively. XRD, VSM, FESEM, and VNA were employed to evaluate the structural, magnetic, morphological, and dielectric features. Rietveld refinement of the XRD patterns of samples was evaluated. Refined parameters show the spinel phase's emergence and the Fe₂O₃ phase. Grain size and crystallite size were increased with Sm doping in Co ferrite. Electromagnetic studies depicted that the highest dielectric constant value was found at x = 0.09 and the minimum value at x = 0.03, respectively. Sm doped Co ferrite at x = 0.09 depicted high Q values at higher frequencies. The coercivity values first decreased and then increased. All samples exhibit variations in coercivity and magneto-crystalline anisotropy constant. This variation was attributed to the super-exchange interactions and strong LS coupling of the cations. The multiple absorption peaks are attained for TE-polarization, and the absorptivity is considerably improved for x = 0.09. The proposed absorber simulated from CST depicted the absorption peaks of the S-band and C-band of the microwave regime. The synergistic effects among the metamaterial and ferrite layers may enhance the absorption feature and would be useful for satellite communication applications.     

Preparations and characterizations of Ca doped Ni–Mg–Mn nanocrystalline ferrites for switching field high-frequency applications

Ca-doped Ni–Mg–Mn spinel ferrites with compositions of Ni_0·5Mg_0·3Mn_0.2Ca_xFe_2-xO₄ (x = 0, 0.1, 0.2, 0.3, 0.4, 0.5) were prepared via sol-gel auto-ignition technique. TGA/DTA, FTIR, XRD, FESEM, and VSM were employed to evaluate the thermal, spectral, structural, morphological, and magnetic features of Ca-doped Ni–Mg–Mn spinel ferrites. TGA/DTA curves show the weight loss in the sample. This weight loss was attributed to the oxidation and decomposition of the sample contents at a temperature of 500 °C. XRD reveals a single-phase structure of the Ni–Mg–Mn nano ferrites. A single-phase orthorhombic structure was confirmed for Ca-doped Ni–Mg–Mn ferrites. Structural parameters such as lattice parameter, ‘da’, ‘db’, ‘dc’, and ‘dv’ were evaluated using unit cell software. The absorption peaks at 427 to 538 cm^?1 confirmed the spinel structure, which was evaluated using FTIR. FESEM analyses showed that the agglomerations increased with the doping of Ca in Ni–Mg–Mn ferrites. Remanence, Y–K angles, saturation, coercive force, magnetic squareness, magnetic moment, and anisotropy constant were determined for Ca-doped Ni–Mg–Mn spinel ferrite samples. It is noticed that saturation increases from 29.157 to 51.322 emu/g, whereas remanence increased from 5.34 to 9.40 emu/g, respectively. The permeability, anisotropy constant, and magnetic moments were also found to increase with Ca doping. However, the Y–K angles increased with Ca concentration in Ni–Mg–Mn nano ferrites. In addition, the switching field distribution (SFD) and high-frequency response of all the Ca-doped Ni–Mg–Mn samples were also evaluated. Ca-doped Ni–Mg–Mn samples are suggested to be suitable for switching, filters, inductors, and microwave absorption applications because of the superparamagnetic nature of the prepared spinel ferrites.     

基于改进相干增强扩散与纹理能量测度和高斯混合模型的导光板表面缺陷检测方法

针对液晶屏(LCD)导光板表面缺陷检测方法存在漏检率和误检率较高,对产品表面复杂渐变的纹理结构适应性差的问题,提出一种基于改进相干增强扩散(ICED)与纹理能量测度和高斯混合模型(TEM-GMM)的LCD导光板表面缺陷检测方法。首先,构建ICED模型,基于结构张量引入平均曲率流扩散(MCF)滤波,使得相干增强扩散(CED)模型对缺陷的细线状纹理有良好的边缘保持效果,并利用相干性得到缺陷纹理增强和背景纹理抑制的滤波后图像;然后,根据Laws纹理能量测度(TEM)提取图像纹理特征,将图像的背景纹理特征作为离线阶段高斯混合模型(GMM)的训练数据,使用期望最大化(EM)算法估计GMM参数;最后,计算待检测图像各像素的后验概率,并将其作为在线检测阶段缺陷像素的判断依据。实验结果表明,该检测方法在导光颗粒随机、规则两种分布的缺陷图像测试数据组上的漏检率和误检率分别为3.27%、4.32%和3.59%、4.87%。所提检测方法适用范围广,可有效检测出LCD导光板表面划痕、异物、脏污和压伤等类型的缺陷。